3-in-1 Feeder

3-in-1 Feeder for Thick Material

Description:

The 3-in-1 Feeder for Thick Material is an advanced feeding solution designed to handle the processing of thick metal coils with precision and efficiency. With its integrated uncoiling, straightening, and feeding functionalities, this feeder is engineered to meet the demands of heavy-duty industrial applications requiring robust material processing capabilities.

 

Specifications:

1. Model Options: Available in multiple model variants including MAF6-400, MAF6-600, MAF6-800, MAF6-1000, MAF6-1300, and MAF6-1600, accommodating varying coil widths and load capacities.

 

2. Coil Width: Ranging from 100mm to 1600mm, suitable for processing a wide range of coil sizes.

 

3. Coil Thickness: Supports material thicknesses from 1.0mm to 6.0mm, making it ideal for thick material processing applications.

 

4. Load Capacity: Offers load capacities ranging from 3000kg to 10000kg, ensuring compatibility with heavy-duty material processing needs.

 

5. Leveling Capacity: Equipped with precise leveling capabilities tailored to specific material thicknesses and widths, ensuring optimal material flattening.

 

6. Max. Feeding Speed: Capable of achieving feeding speeds of up to 16 meters per minute, facilitating rapid material transfer and processing.

 

7. Roller Diameter: Features leveling rollers with a diameter of 68mm to 84mm, providing stable and efficient material straightening.

 

8. Expansion Type: Utilizes a hydraulic expansion system for reliable and consistent coil expansion and contraction.

 

9. Spindle Brake Type: Equipped with various spindle brake options, including electromagnetic and disc brakes, ensuring precise control and safety during operation.

 

10. Servo Motor Power: Employs powerful servo motors with power ratings ranging from 4.4kw to 11kw, delivering efficient and responsive performance.

 

11. Power Supply: Operates on a standard 380V 50/60Hz 3-phase power supply, suitable for industrial environments.

 

Key Features:

1) Heavy-Duty Construction: Engineered to handle thick materials, this feeder boasts a robust build with reinforced components, ensuring durability and reliability in high-demand environments.

 

2) Wide Range of Compatibility: With coil widths ranging from 100mm to 1600mm and thicknesses from 1.0mm to 6.0mm, it accommodates various material specifications, offering versatility for diverse applications.

 

3) High Load Capacity: Designed to support heavy loads, with load capacities ranging from 3000kg to 15000kg, providing ample strength for processing thick materials efficiently.

 

4) Precision Leveling: Features precision leveling capabilities with a hydraulic expansion system and 10 leveling rollers (Up 5/Down 5), ensuring consistent thickness and flatness across the material surface.

 

5) Efficient Feeding: Equipped with two feeding rollers with diameters ranging from 84mm to 120mm and servo motor power from 4.4kw to 11kw, enabling smooth and accurate material feeding at speeds of up to 16 meters per minute.

 

6) Safety Features: Incorporates spindle brake options such as electromagnetic or disc brakes, ensuring safe and reliable braking performance during operation, enhancing operator safety.

 

7) Automatic Pulling Feeding: Utilizes an automatic pulling feeding mechanism for seamless material feeding, enhancing efficiency and reducing manual labor requirements.

 

8) Hydraulic Expansion System: Features a hydraulic expansion type system for secure coil expansion and contraction, maintaining precise material handling throughout the feeding process.

 

9) User-Friendly Design: Designed with operator convenience in mind, featuring intuitive controls and a user-friendly interface for easy setup and operation, improving productivity and reducing downtime.

 

10) Versatile Applications: Suitable for a wide range of applications in industries such as automotive, construction, and manufacturing, where thick materials are processed, offering reliability and efficiency in demanding production environments.


Applications:

A. Heavy Machinery Fabrication: Suitable for processing thick metal coils used in the manufacturing of heavy machinery components, such as frames, chassis parts, and structural elements.

 

B. Shipbuilding Industry: Ideal for processing high-strength materials required in shipbuilding applications, including hulls, decks, and structural components.

 

C. Industrial Equipment Manufacturing: Used in the fabrication of industrial equipment and machinery requiring robust materials, such as construction machinery and mining equipment.

 

D. Infrastructure Development: Applicable in infrastructure projects requiring the processing of thick metal coils for structural elements used in bridges, tunnels, and buildings.

Parameter

Model No.MAF6-400MAF6-600MAF6-800MAF6-1000MAF6-1300MAF6-1600
Coil Width(mm)100~400100~600100-800100~1000100~1300100~1600
Coil Thickness(mm)1.0-6.0
Load Capacity(kg)3000500050007000/1000010000/1500010000/15000
Leveling Capacity(mm)M. Thickness: 1.0
M. Width: 400
M. Thickness: 1.0
M. Width: 600
M. Thickness: 1.0
M. Width: 800
M. Thickness: 1.0
M. Width: 1000
M. Thickness: 1.0
M. Width: 1300
M. Thickness: 1.0
M. Width: 1600
M. Thickness: 2.0
M. Width: 400
M. Thickness: 2.0
M. Width: 600
M. Thickness: 2.0
M. Width: 800
M. Thickness: 2.0
M. Width: 1000
M. Thickness: 2.0
M. Width: 1300
M. Thickness: 2.0
M. Width: 1600
M. Thickness: 2.5
M. Width: 400
M. Thickness: 2.5
M. Width: 600
M. Thickness: 2.5
M. Width: 800
M. Thickness: 2.5
M. Width: 1000
M. Thickness: 2.5
M. Width: 1300
M. Thickness: 2.5
M. Width: 1600


M. Thickness: 3.2
M. Width: 600 
M. Thickness: 3.2
M. Width: 400 
M. Thickness: 3.2
M. Width: 1300 
M. Thickness: 3.2
M. Width: 1600
M. Thickness: 4.0
M. Width: 180
M. Thickness: 4.0
M. Width: 200
M. Thickness: 4.0
M. Width: 230
M. Thickness: 4.0
M. Width: 300
M. Thickness: 4.0
M. Width: 650
M. Thickness: 4.0
M. Width: 720
M. Thickness: 5.0
M. Width: 100 
M. Thickness: 5.0
M. Width: 130 
M. Thickness: 5.0
M. Width: 140
M. Thickness: 5.0
M. Width: 200 
M. Thickness: 5.0
M. Width: 400
M. Thickness: 5.0
M. Width: 500
M. Thickness: 6.0
M. Width: 80
M. Thickness: 6.0
M. Width: 100
M. Thickness: 6.0
M. Width: 120
M. Thickness: 6.0
M. Width: 180
M. Thickness: 6.0
M. Width: 300
M. Thickness: 6.0
M. Width: 350
Coil Inner Diameter(mm)460-530
Coil Outer Diameter(mm)1600
Max. Feeding Speed(m/min)16
Leveling Roller Diameter(mm)6884
Qty of Leveling Rollers(pcs)10(Up 5/Down 5)10(Up 5/Down 5)
Feeding Roller Diameter(mm)84120
Qty of Feeding Rollers(pcs)2
Feeding TypeAutomatic pulling
Expansion TypeHydraulic
Spindle Brake TypeElectromagnetic BrakeDisc BrakeDisc BrakeDisc BrakeDisc BrakeDisc Brake
Servo Motor Power(kw)4.45.57.57.51111
Uncoiler Motor Power(kw)1.52.22.23.7/5.55.5/7.55.5/7.5
Spindle ReinforcementNone1-Group2-Group2-Group2-Group2-Group
Power Supply380V 50/60Hz 3-phase
Air Supply Pressure(Mpa)0.6
Dimensions(L*W*H)5200*3100*2400mm5200*3300*2400mm5200*3500*2400mm5200*3700*2400mm5700*5300*2800mm5700*5600*2800mm
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